2022 SUPERIOR P500

Description

NEW FABTEC/SUPERIOR PORTABLE PATRIOT P500 CONE PLANT WITH 60" REAR DISCHARGE CONVEYOR, EQUIPPED AS DESCRIBED BELOW:

P500 SUPERIOR CONE CRUSHER:

STANDARD FEATURES:

- WEIGHT APPROX. 75,000 LBS, BARE CONE

- ONE PIECE CAST STEEL MAIN FRAME ASSEMBLY, AR STEEL LINERS, 4340

FORGED STEEL SHAFT, AND CAST ARM GUARDS

- INSPECTION PORTS (2) MAIN FRAME INSPECTION PORTS

- CAST STEEL ADJUSTMENT RING AND CLAMPING RING WITH INTERNAL

THREADS, (9) CLAMPING CYLINDERS, (4) INDEXING PINS, ADJUSTMENT MOTOR MOUNT,

(3) VIBRATION SENSORS DETECT ADJUSTMENT RING MOVEMENT WITH VANTAGE™ AUTOMATION

- ADJUSTMENT ASSEMBLY WITH FORGED STEEL DRIVE RING, DRIVE RING SUPPORTS WITH

MOLDED URETHANE WEAR PADS, PLANETARY DRIVE UNIT WITH PINION, HYDRAULIC DRIVE

MOTOR [SPRING APPLIED BRAKE], (2) BOWL ADJUSTMENT SENSORS WITH VANTAGE™

AUTOMATION

- CAST STEEL BOWL ASSEMBLY WITH EXTERNAL THREADS, WITH THREADED RETENTION

HARDWARE, FITTED WITH MANGANESE STEEL LINER

- CAST STEEL HEAD ASSEMBLY WITH FORGED STEEL HEAD BALL, ONE PIECE BRONZE UPPER

AND LOWER BUSHINGS, MOLDED URETHANE T-SEAL, MANGANESE STEEL MANTLE

- LINER CONFIGURATION STANDARD MEDIUM LINERS INSTALLED - 18% MAGNANESE LINER

- ECCENTRIC CAST DUCTILE IRON WITH BRONZE BUSHING

- COUNTERWEIGHT CAST STEEL WITH POURED LEAD WEIGHT, AR STEEL COUNTERWEIGHT

GUARD, FORGED STEEL SPIRAL BEVEL GEAR, MOLDED URETHANE U-SEALS

- SOCKET ASSEMBLY FORGED STEEL SOCKET WITH BRONZE LINER

- COUNTERSHAFT BOX WITH BRONZE BUSHINGS, FORGED STEEL COUNTERSHAFT AND SPIRAL

BEVEL PINION GEAR

- TRAMP RELEASE (6) HYDRAULIC CYLINDERS, HANGING CYLINDER DESIGN REDUCES MAIN

FRAME STRESS, RELIEF VALVE FOR TRAMP PRESSURE RELIEF, DUAL GAS CHARGED BLADDER

ACCUMULATORS

HYDRAULIC POWER UNIT ASSEMBLY:

- POWER UNIT FABRICATED STEEL 75 GALLON TANK, SKID TYPE MOUNTING FRAME, MOUNTED

MOTOR, GEAR TYPE PUMP, SOLENOID CONTROL VALVES, FILTER WITH REPLACEABLE

CARTRIDGE, BLADDER CLAMPING CYLINDER ACCUMULATOR, REMOVABLE COVER TO PROTECT

POWER UNIT

- BASIC STANDALONE SYSTEM WITH OPERATOR CONTROL BOX: INCLUDES MAIN

ADJUSTMENT AND PRESSURE MONITORING

PACKAGE LUBE ASSEMBLY:

- LUBE TANK SKID MOUNTED 175-GALLON CAPACITY, HINGED TOP COVER TO VIEW RETURN

OIL LINE, (2) 6KW LUBE TANK HEATER, SIGHT GAUGE AND LOW OIL LEVEL SWITCH

- OIL PUMP GEAR TYPE, 75 GPM FLOW, 20 MICRON FILTER, REPLACEABLE CARTRIDGE,

FILTER BYPASS RELIEF VALVE, (2) PRESSURE DIFFERENTIAL SWITCHES FOR A DIRTY

FILTER WARNING AND BYPASS ALARM

- AIR COOLER AIR TYPE LUBE SYSTEM OIL COOLER AND RELIEF VALVE

- SENSORS RELAY SWITCH SENSORS, CRUSHER DRAIN LINE TEMPERATURE READOUT, SUPPLY

OIL TEMPERATURE READOUT, LUBE TANK TEMPERATURE READOUT, ALL LUBE UNIT SENSORS

AND SWITCHES WIRED TO MOUNTED TERMINAL BOX

ADDITIONAL SPECIFICATIONS:

- COLD WEATHER KIT COLD WEATHER KIT INCLUDING ADDITIONAL RELAYS FOR PUMPS AND

HEATERS, AND ADDITIONAL TANK HEATER

- AUTOMATION VANTAGE™ AUTOMATION WITH 150' TETHER

- COUNTERSHAFT BLOWER CREATES A POSITIVE PRESSURE INSIDE COUNTERSHAFT BOX TO

PREVENT MATERIAL CONTAMINATION

CONE DRIVE:

- QTY. (1) 500 HP 1800 RPM TEFC MOTOR

- COGGED BELT DRIVE BY FABTEC, 1100 COUNTERSHAFT SPEED

- JACK SHAFT DRIVE FOR NO SIDE LOADING OF PINION

- CONE IS RAN AT 900 RPM

HEAVY DUTY CONE MOUNT AND AR LINED UNDER CONE DISCHARGE HOPPER WITH 1/2" X 6"

ADJUSTABLE WIPERS.

CONE FEED RING WITH EXPANDED METAL WINDOWS.

WALKWAYS AROUND CONE WITH DIAMOND PLATE FLOOR, TOE BOARDS, AND 42" TUBESTEEL

HANDRAILS EXTENDED TO FRONT OF MOTORS.

60" OVER REAR AXLE UNDER CONE CONVEYOR, 20 HP TEFC:

- 5207 FALK SHAFT MOUNT REDUCER ON ALLOY SHAFT.

- VULCANIZED LAGGED HEAD PULLEY, SELF-CLEANING WING TAIL PULLEY.

- 3 PLY BELTING WITH 1/4" COVER.

- DODGE SCM BEARINGS.

- CLOSE SETTING ON CEMA C IDLERS UNDER CONE, THEN 36" SPACING

- VULCANIZE SPLICE 60" BELT

- 60" SUPERIOR X-TERRA BELT SCRAPER

3 AXLE CARRIER 24" WF 76# BEAMS:

- 9700 HUTCH SUSPENSION, 10' SPAN.

- 10' WIDE, 22,500# AXLES AND 11:00RX22.5 TIRES.

- AIR BRAKES, LIGHTS, REFLECTIVE TAPE, MARKER LIGHTS, AND MUD FLAPS.

- FOUR GROUND SUPPORT STANDS WITH JACKING LEGS.

- QTY. (2) TOOL BOXES PROVIDED, (1) FOR CRUSHER TOOLS, (1) FOR VANTAGE

AUTOMATION SYSTEM

SAFETY GUARDS, SANDBLASTED CHASSIS, RUST INHIBITOR PRIMER, AND TWO FINISH COATS

OF PAINT INCLUDED.

- TRAIL KING TKAB2 BOOSTER CONNECTION/HYD BOOSTER FOR CUSTOMER SUPPLIED

BOOSTER, 9FT. BOOSTER NOT INCLUDED.

- SELF SUPPORTING OVERSIZED HEX STYLE FEED RING WITH OVERFLOW CHUTE

FAB TEC PLANT MOUNTED 70K RUN-ON SYSTEM:

- SPOOL VALVE~ NUMBER OF BANKS TO MATCH LEG QUANTITY .HYDRAULIC HONDA UNIT.

- (6) 5" X 24" CYLINDERS 48,000 LB. CAPACITY (AT 2500 PSI) WITH SAFETY-LOK

CIRCUIT.

- HEAVY DUTY FOOT PADS

OBSERVATION STAND INCORPORATED INTO WALK-IN DRIVE GUARD:

- FOR EASY CONE DRIVE MAINTENANCE AND CONE FEED OBSERVATION.

PLATFORM IN FRONT OF CHASSIS WITH HANDRAILS:

- DIAMOND PLATE DECK.

- FULL LENGTH FORMED 3/16" SKIRTBOARD TO HEAD PULLEY:

- RUBBER DISC RETURNS

SPECIAL JACK SHAFT DRIVE FOR SINGLE 500 HP MOTOR:

- DODGE PX200 ELASTOMERIC COUPLING.

- (2) 3 15/16 TYPE 'E' BEARINGS.

- 3 15/16" ALLOY SHAFT.

- ADDED STEEL FOR LOWER BEARING/ SHEAVE MOUNT.

- ADDED GUARDING.

- OBSERVATION DECK INCORPORATED INTO GUARDING.

HINGED UNDER CONE CONVEYOR FOR MAINTENANCE:

- HYDRAULIC RAISE AND LOWER OF UNDER CONE CONVEYOR

- REMA AB 50 FLASHING

- SINGLE POINT GREASE STATION FOR UNDER CONE CONVEYOR

- EXTRA PANEL STYLE GUARDING AROUND UNDER CONE CONVEYOR TAIL PULLEY SECTION

- LED LIGHTS AND STROBE LIGHTS.

ELECTRICAL SWITCHGEAR FOR P500RD CONE PLANT EQUIPPED AS PER BELOW:

- 60X60 NEMA 3R/4 ENCLOSURE AND COMPONENT PANEL

- CUSTOM CORD CAGE AND LEG KIT, SETS OFF PLANT FOR OPERATION

- REINFORCED LIFTING EYES

- MANAUALLY OPERATED SAFETY START UP SIGNAL HORN

- ILLUMINATED EMERGENCY STOP PANIC BUTTON STYLE

- 100FT REMOTE PENDANT. 100FT VANTAGE PENDANT.

500 HP CONE:

- ABB PSTB REDUCED VOLTAGE SOFT STARTER

- INTEGRATED TO VANTAGE CONTROL SYSTEM

- WINDOW KIT FOR SAFE VIEWING OF MOTOR AMPS AND STARTER CODES

- 15 HP HYDRAULIC PUMP - NO CONTROL BUTTONS, CONTROLLED BY VANTAGE

SYSTEM

- 30 HP CONE FEED CONVEYOR 100 AMP RECEPTACLE

INTERLOCKED TO:

- 20 HP RD CONE DISCHARGE CONVEYOR - VIA MOTOR STARTER INTERLOCK

- CONE LUBRICATION - VIA VANTAGE CONTROL, CONE UP TO SPEED - VIA VANTAGE

CONTROL

- 3 HP CONE LUBE PUMP - NO BUTTONS - VANTAGE CONTROLLED - 20 AMP

RECEPTACLE

- 1 HP CONE LUBE COOLING FAN - NO BUTTONS – VANTAGE CONTROLLED

10 KVA AUXILLIARY TRANSFORMER:

- INSTALLED TO CORD CAGE

- (2) 120 VAC, 20 AMP WEATHERPROOF GFCI RECEPTACLES

24 PIN PHOENIX CONNECTOR TO PROVIDE QUICK CONNECT/DISCONNECT OF KCS CONTROL

SYSTEM

- 5 HP VFD WITH LINE REACTOR FOR FUTURE BAG HOUSE

- 150FT PARALLEL SINGLE CONDUCTOR POWER CORDS

FABTEC DESIGNED MAINTENANCE ACCESS PLATFORM WITH RAILINGS AND WALKWAYS.

BAG HOUSE STAND FOR UNDER CONE CONVEYOR:

-BAG HOUSE NOT INCLUDED.

-BLANKING PLATE FOR FUTURE INSTALL OF BAGHOUSE

EXTRA WALKWAYS TO EXTEND ON EACH SIDE OF BAG HOUSE

FULL LENGTH BOLT-ON DUST COVER ON TOP OF SKIRT BOARD OVER CONVEYOR

UNDER CONE CONVEYOR DISCHARGE HOOD WITH FOG NOZZLE SPRAY BAR, INCLUDES MANIFOLD WITH GATE VALVE.

GUARDING: IT IS THE RESPONSIBILITY OF THE END USER TO VERIFY AND PROVIDE PROPER

GUARDING AND ELECTRICAL INSPECTION ON ALL EQUIPMENT PRIOR TO STARTUP AND TO

REQUEST MSHA/OSHA INSPECTION. ALL EQUIPMENT COMES WITH BASIC OEM GUARDING

(UNLESS OTHERIWISE SPECIFIED) THAT MAY NOT MEET THE END USER'S SPECIFIC

REQUIREMENTS, NOR THOSE OF LOCAL MSHA OR LOCAL OSHA INSPECTORS.